VARTIS ENGINEERING PVT. LTD. – Ensuring Precision with In-House Zeiss CMM

  • At Vartis Engineering Pvt. Ltd., quality is our top priority, and we ensure the highest standards with our in-house Zeiss Coordinate Measuring Machine (CMM).
  • Zeiss CMM is renowned worldwide for its exceptional accuracy and reliability in dimensional inspection.
  • Our advanced CMM enables us to conduct precise measurements of complex components with micron-level accuracy.
  • By utilizing Zeiss’s cutting-edge metrology technology, we ensure that every product meets the strictest quality standards.
  • The CMM helps us inspect critical dimensions, geometries, and tolerances with unmatched precision.
  • With automated measurement capabilities, we minimize human error and enhance repeatability.
  • Our in-house Zeiss CMM reduces dependency on external inspections, ensuring faster quality control.
  • This results in improved efficiency, reduced lead times, and enhanced customer satisfaction.
  • We can measure a wide range of materials and components, making our quality assurance process highly versatile.
  • The Zeiss CMM integrates seamlessly with our manufacturing and quality control workflows.
  • It supports 3D measurement, reverse engineering, and first-article inspection for superior quality validation.
  • Our investment in Zeiss CMM reflects our commitment to delivering world-class precision engineering solutions.

Trimos Vertical 2D Height Gauge – Precision Measurement at Its Best

  • The Trimos Vertical 2D Height Gauge is a high-precision instrument designed for accurate height and dimensional measurements.

  • It ensures micron-level accuracy, making it ideal for quality control in precision manufacturing.

  • The advanced 2D measurement capability allows for efficient and reliable dimensional inspection.

  • With its ergonomic design and user-friendly interface, operators can achieve precise measurements with ease.

  • It is equipped with high-resolution probes that provide consistent and repeatable results.

  • The Trimos Vertical Gauge helps in measuring heights, diameters, distances, and perpendicularity with superior accuracy.

  • Its air cushion system ensures smooth movement and minimal friction, enhancing measurement precision.

  • The gauge is perfect for applications in industries like automotive, aerospace, and precision engineering.

  • With digital data output, it seamlessly integrates with modern quality control systems.

  • Investing in a Trimos Vertical 2D Height Gauge ensures enhanced productivity and unmatched accuracy in measurements

Mahr Surface Roughness Tester – Precision in Surface Measurement

  • The Mahr Surface Roughness Tester is a high-precision instrument for analyzing surface texture and finish.
  • It ensures accurate measurement of roughness, waviness, and profile characteristics for quality control.
  • With advanced probe technology, it delivers highly reliable and repeatable results.
  • The tester is designed for easy operation, making it suitable for both shop floor and laboratory use.
  • It supports various roughness parameters (Ra, Rz, Rq, Rt, etc.) for comprehensive surface analysis.
  • The digital display and data storage capabilities allow for efficient documentation and reporting.
  • It helps in maintaining consistent product quality across industries like automotive, aerospace, and precision machining.
  • The portable design enables on-site measurements for enhanced flexibility in production environments.
  • With Mahr’s cutting-edge technology, manufacturers can ensure compliance with global surface finish standards.
  • Investing in a Mahr Surface Roughness Tester guarantees superior quality assurance and precision engineering.

 

Shrink Fit Technology – HAIMER Power Clamp

Shrink fit technology relies on the principles of thermal expansion and contraction to securely hold cutting tools. The process involves:

  • Heating the Tool Holder: The HAIMER Power Clamp unit heats the shrink fit holder to expand its bore.

  • Inserting the Cutting Tool: The tool shank is placed into the expanded holder.

  • Rapid Cooling: As the holder cools, it shrinks back to its original size, exerting uniform gripping force around the tool shank, creating a high-precision and rigid connection.

Advantages of HAIMER Power Clamp Shrink Fit Technology

  • Unmatched Clamping Force: Provides 360° uniform gripping, eliminating tool pull-out.

  • High Precision & Balance: Exceptional runout accuracy (< 3 μm) improves surface finish and tool life.

  • Vibration Reduction: Enhances cutting performance and minimizes tool wear.

  • Fast & Repeatable Process: Automatic heating and cooling cycles ensure quick and consistent tool changes.

  • Longer Tool Life & Productivity: Superior tool stability reduces micro-movements, extending tool longevity.

HAIMER Power Clamp Systems

HAIMER offers a range of Power Clamp systems tailored to different machining needs, including:

  • Power Clamp Comfort NG: Fully automated heating and cooling for user-friendly operation.

  • Power Clamp Premium: Advanced features with intuitive handling.

  • Power Clamp Economic: A cost-effective solution without compromising performance.

Zoller Tool Presetter – Precision Tool Measurement at Vartis Engineering Pvt. Ltd.

At Vartis Engineering Pvt. Ltd., we are committed to achieving the highest standards of precision and efficiency in manufacturing. To ensure optimal tool setup and machining accuracy, we have an in-house Zoller Tool Presetter as part of our advanced quality control and production system.

  • The Zoller Tool Presetter allows us to measure and preset tools with micron-level accuracy, ensuring consistent machining performance.

  • With its state-of-the-art optical and tactile measuring technology, we achieve precise tool offsets, lengths, and diameters for CNC machining.

  • Our in-house tool presetting process minimizes machine downtime, leading to improved productivity and cost savings.

  • By using Zoller’s advanced software integration, we can seamlessly transfer tool data to our CNC machines, eliminating manual errors.

  • The non-contact measurement technology ensures that tools are preset without any physical wear or damage.

  • Our automated tool inspection process enhances the overall efficiency of production, reducing scrap and improving tool life.

  • The robust and reliable design of the Zoller Tool Presetter ensures long-term performance, even in demanding industrial environments.

  • Having this tool presetter in-house allows us to maintain high precision, faster setup times, and improved machining accuracy.

  • This investment reflects Vartis Engineering’s dedication to innovation, precision, and continuous improvement in manufacturing.

  • With the Zoller Tool Presetter, we ensure that our customers receive only the highest quality machined components with unmatched accuracy.